Turnarounds

• Steam / Gas Turbines
• Centrifugal / Reciprocating Compressors
• Diesel Engines
• Heat Exchangers
• Pressure Vessels
• Piping Systems
• Furnaces including Refractory and Insulation Repair
• Columns and Towers
• Pre-fabrication of Piping Spools & Tie-ins
• Electrical and Instrumentation
• Catalyst Dumping, Sieving and Loading

TOTAL TURNAROUND RESPONSIBILITY

Such an arrangement requires the company personnel to be involved right at the planning stage and the involvement continues throughout the various phases of preparatory activities. These activities include listing of complete job scope, breakdown into steps and estimation of all requirements of manpower, tools, equipment, spares etc to execute the job directly.

TURNAROUND EXECUTION

Under this arrangement ASG only estimates manpower requirement on the basis of the scope of work developed by the client and subsequently ensures execution by providing appropriate maintenance team and other support facilities. Responsibility of complete turnaround planning, procurement of spares, tools and equipment, rests on the client.

WAREHOUSE MANAGEMENT

ASG provides services for effective warehouse operations and inventory control so that:

• Inventory is maintained at an optimum level consistent with operating needs.
• Materials received are of correct quality, quantity and specifications.
• Scrap and surplus stocks are properly identified and disposed.
• Existing stock is physically checked against Kardex quantities on a regular basis The computerized systems generally follow considerations, such as:
• Analysis of operating / maintenance system to determine the overall requirements of materials, spares, tools etc.
• Establishment of stock levels and economic order quantities (EOQ) keeping in view the lead time based on geographic locations of the source of supply and plant consumption pattern.
• Preparation of standard codes (numeric / alpha numeric) for the items being stocked.
• Preparation of documents/formats to be used in the system.
• Establishment of document flow procedures.
• Preparation of spare parts interchangeability report.

COMMISSIONING AND STARTUP

Successful commissioning and start-up leads to a stable plant operation. We can provide qualified personnel capable of meeting the critical requirement of plant commissioning and start-up.

Some are listed below are some of the areas where services are:

• Preparation of testing and commissioning procedures in consultation with the client/vendor.
• Preparation of punch lists of exceptions, errors etc., for corrective action by construction team. Follow-up on punch-list items to ensure completion.
• Mechanical testing and inspection of piping and equipment in accordance with the drawings and specifications.
• Loop checks for process instrumentation and controls.
• Carrying out supervisory and inspection responsibilities during pre-commissioning, start-up and performance tests.
• Checking initial interlocks for proper alarms response and set at their correct trip points.
• Conducting plant test runs to demonstrate the ability of plant to meet guarantee parameters.
• Reviewing plant manuals, supplied by vendors and incorporation of important points into Standard Operating Procedures (SOP).
• Review of vendor recommended spares and development of inventory levels to suit local conditions and government regulations.
• Implementing safety and loss prevention program for which the line organization has full accountability.