- Complete Maintenance
- Specific Maintenance
- Maintenance Management System
- Turnarounds
- Warehouse Management
- Commissioning and Startup
COMPLETE MAINTENANCE SERVICES
Plant maintenance covers the following areas of activities:
Site Management
- Coordination and Reporting
- Accounting / Material Control
- Organization Structure and Roles
- Staff Administration
- Job Evaluation and Resource Allocation
- Work Schedules
- Quality Control Dossiers
- HSE Plan
- Cost Control Procedures / Checks
Field Execution
Field activities are directly supervised by the project managers. They provide all the necessary directions to their respective area engineers and supervisors. Routine as well as periodic inspection, preventive maintenance and checks are executed by skilled technicians.
Planning and Scheduling
The following preparations are made for routine maintenance:
- Equipment Documentation
- Lubrication Schedules
- Routine Maintenance Schedules
- Safety Procedures
- Coordination Procedures
The following procedures are specified for preventive / predictive maintenance
- Equipment Maintenance / History Cards
- Inspection Schedules
- Preventive Maintenance Schedules
- Predictive Maintenance Schedules
SPECIFIC MAINTENANCE SERVICES
For specific maintenance requirements of clients we provide specialized services such as, overhauling of rotating equipment, refurbishing of static equipment and piping system, insulation, painting, maintenance of furnaces, catalyst replacement, electrical equipment overhauling, instruments overhauling etc.
PLANT OPERATIONS
ASG provides hands-on expertise for operating sophisticated process plants like fertilizer complexes, refineries and petrochemical, petrochemicals, water treatment and power plants.
This covers
- Preparation of operating budgets, production forecasts, goals and objectives.
- Developing operating aids such as manuals, log sheets, check lists etc., to assist operation personnel.
- Developing plans for fire fighting and maintenance of fire fighting equipment.
- Implementing production control methods such as record keeping of production, raw material consumption and utility usage.
- Monitoring equipment performance.
- Carrying out energy / material balance studies to improve utilities consumption and energy usage.
- Carrying out revamping and debottlenecking studies.
- Quality control by implementing specific procedures.
- Incorporating HSE in all activities.